Tuesday, June 27, 2017

Animal fat processing: steam rendering

Nearly all animal fats, tallow or beef fat and lard, are obtained bv rendering. The two predominant rendering processes are wet and dry rendering. Wet rendering produces the better quality oil while dry rendering produces the best quality protein.

Most of the edible animal fat produced in the United States is rendered by the steam process. In the steam rendering of high fat stock, 99.5% or more of the fat in the raw material is ordinary recovered.

The apparatus used is a vertical cylindrical steel autoclave or digester with a cone bottom, designed for a steam pressure of 40 to 60 pounds per square inch and a correspondingly high temperature. The comminuted fatty tissues are first heated to 50 °C – 60 °C and then quickly to 80 °C - 90 °C with direct steam.
Animal fat
The vessel is filled with the fatty material plus a small amount of water and steam is admitted to boil the water and displace the air.

The vessel is then closed except for a small vent, and the injection of steam is continued until the operating temperature and pressure are attained; then digestion is continued for a variable time depending upon the temperature and also the nature of the charge.

The usual digestion time is 4 to 6 hours. The process dissolves the tissue releasing the fat from proteinaceous material. The liquid fat floats on the top water, which can be separated thereby producing edible fat products where color, flavor and keeping quality are of great importance.
Animal fat processing: steam rendering  

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